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  • Product name: One yuan two dimensional aerosol filling machine
  • Product ID: 210
  • Added time: 2023/10/24 21:34:59
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Product description Equipment as shown in Figure 1:

 


     

This production line is equipped with products (from front end to back end) : rotary high-speed valve unit, centrifugal high-speed valve management machine, valve supply elevator, 6-station high-precision metering cylinder & single set of booster pump, 6-head seal & 6-head inflatable integrated machine (positive pressure explosion-proof electric box and explosion-proof human-machine interface). It has the advantages of simple operation, friendly man-machine interaction, fault indication and so on. Easy to check and troubleshoot.


2. Production process and performance parameters of each unit:

A. Rotary high speed valve unit is shown in Figure 2

    

Figure 2


Model: SG-QGQW25-150HSF rotary high speed valve machine, 16 station rotary high speed valve machine is developed from foreign advanced equipment technology, the unit is made of valve elevator, rotary disc valve machine (this equipment is customized according to the valve form) and high speed rotary valve mechanism. The working principle is that a valve feeding track sends the aerosol valve to the corresponding filled aerosol tank under the main drive astrolabe, and the valve extraction device on the main astrolabe guides and positions the valve and sends it to the aerosol tank, and the whole process is continuous and uninterrupted. The main purpose of the process is to fasten the aerosol valve of the aerosol tank after the completion of liquid filling and transport it to the next station. The equipment has the advantages of stable operation and convenient adjustment.


Equipment parameters:

 Valve on valve speed: 0 to 150 / min

 Adaptive valve: 1-inch aerosol pipeless valve (this equipment is for your company's products)

 Aerosol tank diameter: φ35mm to φ66mm

 Aerosol tank height: 45mm to 260mm

 Air source pressure: 0.7 to 0.8Mpa

 Air consumption: 1.5m^3/min

 Power supply 220V AC, 1.5KW


 

Figure 3


Model: SG-QGQW25-150FC explosion-proof sealing inflator: composed of 6-head sealing & 6-head inflating integrated machine, 6-head high-precision metering cylinder, single set of pressurizing cylinder, positive pressure explosion-proof electric cabinet. The process flow completed by this equipment is as follows: the front end high-speed valve machine is transported to the unit through the flow flexible chain plate, the explosion-proof servo motor drives the index plate to work, and locates 6 groups of valve aerosol tanks at a time. The sealing unit completes the capping, sealing and resetting action at one time. The positioning disc again locates the 6 stations to the sealed tank to the inflating station, and the metering cylinder is driven into the air mist tank under high pressure through the valve core through the filling head. The adjustment is convenient by a pair of decelerating parachute teeth with the handwheel and is indicated by the scale. The single set of pressurizing cylinder here is the purpose of pressurizing the ejector to liquefy the air. At this time, all processes of the aerosol tank are completed and flow to the next process flow. This equipment is equipped with a negative pressure pumping device, which pumps the residual gas of the ejector (after aeration, the head up) to the filter device (provided by the manufacturer of the equipment). In particular, your company's procurement requirements for high-precision micro-inflator unit is a non-standard custom type (charging capacity 3g±0.1g), the actual production of the finished product size is smaller than the existing layout diagram size, only for high-precision metering cylinder set.


Equipment parameters:


 sealing and inflating speed: 80 to 150 / min (Note: this equipment is an integrated machine, the number of inflating heads with high speed requirements should be divided: sealing machine + inflating machine)

 Adapted valve: 1-inch aerosol strapless valve

 Sealing diameter: 26.9 to 27.4± 0.1mm

 Sealing depth: 5.2 to 5.6± 0.1mm

 Aerosol tank diameter: φ35mm to φ66mm

 Aerosol tank height: 45mm to 260mm

 Air source pressure: 0.7 to 0.8Mpa

 Air consumption: 1.0m^3/min

 Inflation accuracy: 20ml or less ±0.5ml industry standard

 Power supply 220V AC, 1.5KW


Special description: The high-precision metering pump of this equipment is a special micro-propellant metering pump, the accuracy standard (the customer requires a charging capacity of 3g±3%, about ±0.1g) the type of propellant is propane, butane, isobutane.


C. Install the high-speed connector cover, as shown in Figure 4

 

Figure 4


Model: SG-QGQW25-150GLT type rotary high-speed cover automatic installation equipment, 16 stations from foreign advanced equipment technology research and development, the unit is composed of connected cover elevator, rotary disc mental cover machine (this equipment according to the form of the cover non-standard custom) and high-speed rotary cover + cover mechanism. The working principle is that a valve track sends the connected cover to the corresponding filled aerosol tank under the main drive astrolabe, and the cover extraction device on the main astrolabe guides and locates the cover to the top of the aerosol tank. The whole process is continuous, and then the upper cylinder drives the pile head to push the connected cover into the aerosol tank. The equipment has the advantages of stable operation and convenient adjustment.

 Capping speed: 0 to 150 PCS/min

 Adaptive valve: 1 inch aerosol valve (this equipment is for your products)

 Aerosol tank diameter: φ35mm to φ66mm

 Aerosol tank height: 45mm to 260mm

 Air source pressure: 0.7 to 0.8Mpa

 Air consumption: 1.5m^3/min

 Power supply 220V AC, 1.5KW


Technical parameter

Applicable specification

Technical parameter

Applicable specification

Φ35 to φ66 one-inch aerosol tank

Number of cap heads of upper valve and pressure connection

16 heads (upper valve), 16 heads (outer cover)

Number of sealed inflatable heads

6 head sealing &6 head inflating machine

Productive capacity

Sealing rate: 150 bottles/min


Valve filling speed: 150 bottles/min)


Compression cap speed: 150 bottles/min


Sealing form

One inch in

Inflation accuracy

20ml      precision±0.2g

Upper valve pass rate

≥99.8%

Upper conjunctive cover pass rate

≥99.8%

Power supply

Sealing inflator: 2KW, upper valve machine: 1.5KW Upper cover machine: 1.5KW

Overall dimension

2500×1050×1850mm (sealed inflator) 940×870×1850mm (upper valve machine) 940×870×1850mm (upper connected cover machine) The size of the equipment is subject to DQ confirmation

Equipment weight

Approx. 1500Kg (sealing inflator) Approx. 1000Kg (capping machine, connecting capping machine)




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